Active Line Modules

Заказные данные
(11)
Аксессуары
(1)

The self-commutated infeed/regenerative feedback units (with IGBTs in infeed and regenerative feedback directions) generate a regulated DC link voltage. This means that the connected Motor Modules are decoupled from the line voltage. Line voltage fluctuations within the permissible supply tolerances have no effect on the motor voltage.

If required, the Active Line Modules can also provide reactive power compensation.

Active Line Modules are designed for connection to grounded TN/TT and non-grounded IT supply systems.

Liquid-cooled Active Line Modules are especially suitable for applications where installation space is restricted and environmental conditions are harsh. Liquid cooling ensures efficient heat dissipation.

Active Line Modules are always operated together with the associated Active Interface Modules. These include the necessary pre-charging circuit as well as a Clean Power Filter.

Дизайн

The liquid-cooled Active Line Modules have the following interfaces as standard:

1 line supply connection
1 connection for the 24 V DC electronics power supply
1 DC link connection (DCP, DCN) for supplying the connected Motor Modules
3 DRIVE‑CLiQ sockets
1 temperature sensor input for KTY84‑130, Pt1000, PTC or Pt100 (Pt1000 can be used from firmware V4.7 HF17)
1 PE connection
2 coolant connections

The status of the Active Line Modules is indicated via three LEDs.

The following are included in the scope of supply of the Active Line Modules:

1 DRIVE‑CLiQ cable for connection to the Control Unit
2 seals for coolant connections
1 set of warning labels in 30 languages
(BG, CN, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HU, IE, IS, IT, JP, KR, LT, LV, MT, NL, NO, PL, PT, RO, RU, SE, SI, SK, TR)

Интеграция

Active Line Modules are always operated together with the associated Active Interface Modules. Active Interface Modules contain a Clean Power Filter with basic RI suppression, the pre-charging circuit for the Active Line Module, line supply voltage sensing circuit and monitoring sensors.

The liquid-cooled Active Line Modules communicate with the higher-level control module via DRIVE‑CLiQ. The control module in this case can be a CU320-2 or a SIMOTION D Control Unit. An external 24 V DC power supply is required to operate the Active Line Modules.

Connection example of an Active Line Module

Технические данные

General technical specifications

Electrical specifications
Line power factor
Basic fundamental (cos φ₁)	1 (factory setting), can be altered by inputting a reactive current setpoint
Total (λ)	1 (factory setting)
Efficiency	>98.5 % (Active Line Modules) >99 % (Active Interface Module)
DC link voltage, approx.	The DC link voltage is regulated and can be adjusted as a voltage decoupled from the line voltage. Factory setting of the DC link voltage: 1.5 × line voltage

Line voltage 380 V ... 480 V 3 AC		Active Line Modules
		6SL3335-7TE35-0AA3	6SL3335-7TE36-1AA3	6SL3335-7TE38-4AA3	6SL3335-7TE41-0AA3	6SL3335-7TE41-4AA3
Rated power
At I_rated DC (50 Hz 400 V)	kW	300	380	500	630	900
At I_H DC (50 Hz 400 V)	kW	270	335	465	545	780
At I_rated DC (60 Hz 460 V)	hp	500	600	700	900	1250
At I_H DC (60 Hz 460 V)	hp	400	500	700	800	1000
DC link current
Rated current I_rated DC	A	549	677	941	1100	1573
Base-load current I_H DC¹⁾	A	489	603	837	982	1401
Maximum current I_max DC	A	823	1017	1410	1654	2361
Infeed/regenerative feedback current
Rated current I_rated I	A	490	605	840	985	1405
Maximum current I_max I	A	735	907	1260	1477	2055
Current demand
24 V DC auxiliary power supply	A	1.5	1.6	1.6	1.6	1.6
DC link capacitance
Active Line Module	μF	9600	12600	17400	18900	28800
Pulse frequency	kHz	4	2.5	2.5	2.5	2.5
Power loss, at 50 Hz 400 V²⁾
Dissipated to coolant	kW	3.42	4.65	5.52	7.46	9.58
Dissipated to ambient air	kW	0.14	0.17	0.23	0.44	0.62
Total	kW	3.56	4.82	5.75	7.9	10.2
Coolant volume flow ³⁾	l/min	12	16	16	27	27
Liquid volume of the integrated heat exchanger	dm³	0.91	0.74	0.74	1.56	1.56
Pressure drop, typ. ⁴⁾ for volume flow	Pa	70000	70000	70000	70000	70000
Heat exchanger material		Stainless steel	Aluminum	Aluminum	Aluminum	Aluminum
Sound pressure level L_pA ⁵⁾ (1 m) at 50/60 Hz	dB	69/73	70/73	70/73	71/73	71/73
Line connection U1, V1, W1		Hole for M12	2 x hole for M12	2 x hole for M12	2 x hole for M12	2 x hole for M12
Conductor cross section, max. (IEC)	mm²	2 × 240	4 × 185	4 × 185	Busbar	Busbar
DC link connection DCP, DCN		2 × hole for M12 Busbar	2 × hole for M12 Busbar	2 × hole for M12 Busbar	2 × hole for M12 Busbar	2 × hole for M12 Busbar
PE/GND connection		2 × hole for M12	2 × hole for M12	2 × hole for M12	2 × hole for M12	2 × hole for M12
Conductor cross section, max. (IEC)	mm²	2 × 240	4 × 185	4 × 185	4 × 240	4 × 240
Cable length, max. ⁶⁾
Shielded	m (ft)	2700 (8859)	3900 (12796)	3900 (12796)	3900 (12796)	3900 (12796)
Unshielded	m (ft)	4050 (13288)	5850 (19194)	5850 (19194)	5850 (19194)	5850 (19194)
Dimensions
Width	mm (in)	150 (5.91)	265 (10.4)	265 (10.4)	295 (11.6)	295 (11.6)
Height	mm (in)	1172 (46.1)	1002 (39.4)	1002 (39.4)	1516 (59.7)	1516 (59.7)
Depth	mm (in)	545 (21.5)	545 (21.5)	545 (21.5)	545 (21.5)	545 (21.5)
Weight, approx.	kg (lb)	80 (176)	110 (243)	110 (243)	220 (486)	220 (486)
Frame size		GXL	HXL	HXL	JXL	JXL
Minimum short-circuit current ⁷⁾	A	8000	9200	10400	16000	21000

¹⁾ The base-load current I_{H DC} is the basis for a duty cycle of 150 % for 60 s or I_{max DC} for 5 s with a duty cycle duration of 300 s.

²⁾ The specified power loss represents the maximum value at 100% utilization. The value is lower under normal operating conditions. To ensure safe dissipation of the minor power loss released to the ambient air, it is important to follow the instructions pertaining to control cabinet installation in the SINAMICS Low Voltage Engineering Manual.

³⁾ The value applies to coolants comprising water and a mixture of water and anti-freeze agent.

⁴⁾ The value is valid for water as coolant. Additional information and notes on other coolants is provided in the SINAMICS Low Voltage Engineering Manual.

⁵⁾ Total sound pressure level of Active Interface Module and Active Line Module.

⁶⁾ Total of all motor cables and DC link. Longer cable lengths for specific configurations are available on request. For additional information, please refer to the SINAMICS Low Voltage Engineering Manual.

⁷⁾ Current required for reliably triggering protective devices.

Line voltage 500 ... 690 V 3 AC		Active Line Modules
		6SL3335-7TG35-8AA3	6SL3335-7TG37-4AA3	6SL3335-7TG38-1AA3	6SL3335-7TG41-0AA3	6SL3335-7TG41-3AA3	6SL3335-7TG41-6AA3
Rated power
At I_rated DC (50 Hz 690 V)	kW	630	800	900	1100	1400	1700
At I_H DC (50 Hz 690 V)	kW	620	705	670	1000	1215	1490
At I_rated DC (50 Hz 500 V)	kW	447	560	620	780	965	1180
At I_H DC (50 Hz 500 V)	kW	450	510	485	710	880	1080
At I_rated DC (60 Hz 575 V)	hp	675	900	975	1250	1500	1880
At I_H DC (60 Hz 575 V)	hp	506	600	765	1000	1250	1530
DC link current
Rated current I_rated DC	A	644	823	907	1147	1422	1740
Base-load current I_H DC¹⁾	A	573	732	808	1022	1266	1550
Maximum current I_max DC	A	966	1235	1360	1722	2133	2620
Infeed/regenerative feedback current
Rated current I_rated I	A	575	735	810	1025	1270	1560
Maximum current I_max I	A	862	1100	1214	1537	1905	2055
Current demand
24 V DC auxiliary power supply	A	1.6	1.6	1.6	1.6	1.46	1.5
DC link capacitance
Active Line Module	μF	9670	10500	10500	19330	19330	21000
Pulse frequency	kHz	2.5	2.5	2.5	2.5	2.5	2.5
Power loss, at 50 Hz 690 V ²⁾
Dissipated to coolant	kW	5.45	7.45	8.28	10.37	12.98	17.17
Dissipated to ambient air	kW	0.16	0.2	0.22	0.53	0.57	0.79
Total	kW	5.61	7.65	8.5	10.9	13.55	17.96
Coolant volume flow ³⁾	l/min	16	16	16	27	27	27
Liquid volume of the integrated heat exchanger	dm³	0.74	0.74	0.74	1.56	1.56	1.56
Pressure drop, typ. ⁴⁾ for volume flow	Pa	70000	70000	70000	70000	70000	70000
Heat exchanger material		Aluminum	Aluminum	Aluminum	Aluminum	Aluminum	Aluminum
Sound pressure level L_pA ⁵⁾ (1 m) at 50/60 Hz	dB	70/73	71/73	71/73	71/73	71/73	71/73
Line connection U1, V1, W1		2 × hole for M12	2 × hole for M12	2 × hole for M12	2 × hole for M12	2 × hole for M12	2 × hole for M12
Conductor cross section, max. (IEC)	mm²	4 × 185	4 × 185	4 × 185	Busbar	Busbar	Busbar
DC link connection DCP, DCN		2 × hole for M12 Busbar	2 × hole for M12 Busbar	2 × hole for M12 Busbar	2 × hole for M12 Busbar	2 × hole for M12 Busbar	2 × hole for M12 Busbar
PE/GND connection		2 × hole for M12	2 × hole for M12	2 × hole for M12	2 × hole for M12	2 × hole for M12	2 × hole for M12
Conductor cross section, max. (IEC)	mm²	4 × 185	4 × 185	4 × 185	Busbar	Busbar	Busbar
Cable length, max. ⁶⁾
Shielded	m (ft)	2250 (7382)	2250 (7382)	2250 (7382)	2250 (7382)	2250 (7382)	2250 (7382)
Unshielded	m (ft)	3375 (11073)	3375 (11073)	3375 (11073)	3375 (11073)	3375 (11073)	3375 (11073)
Dimensions
Width	mm (in)	265 (10.4)	265 (10.4)	265 (10.4)	295 (11.6)	295 (11.6)	295 (11.6)
Height	mm (in)	1002 (39.4)	1002 (39.4)	1002 (39.4)	1516 (59.7)	1516 (59.7)	1516 (59.7)
Depth	mm (in)	545 (21.5)	545 (21.5)	545 (21.5)	545 (21.5)	545 (21.5)	545 (21.5)
Weight, approx.	kg (lb)	110 (243)	110 (243)	110 (243)	220 (486)	220 (486)	230 (507)
Frame size		HXL	HXL	HXL	JXL	JXL	JXL
Minimum short-circuit current ⁷⁾	A	8400	10500	12600	16000	20000	24000