SIPLUS CMS1200 condition monitoring system

• Информационные материалы

  Информационные материалы

  The SIPLUS CMS1200 Condition Monitoring System is part of SIMATIC S7-1200 and is designed for the early detection of mechanical damage.

  It provides the following benefits:

  • Machine monitoring vRMS in acc. with ISO 10816‑3
  • aRMS machine monitoring
  • Detailed identification of damage with frequency-selective diagnostics
  • Raw data recording and export for SIPLUS CMS X‑Tools
  • Trend recording and analysis
  • Signaling of limit violations
  • Permanent monitoring to protect the machines
  • Effective monitoring of important processes and systems
  • Early detection of damage
  • Scheduled maintenance instead of spontaneous repair
  • Reduction in maintenance costs
  • Increase in system availability
  • Optimum utilization of the service life of the units

  Область применения

  In addition to the productivity of a plant, lifecycle costs are increasingly becoming the focus of attention. Increasing plant availability is an important topic in all sectors in which machines are used.

  Continuous plant monitoring and thus the early detection of impending failures are an appropriate means of minimizing downtimes. Status-oriented maintenance permits an increase in availability with a simultaneous reduction of lifecycle costs.

  As part of the SIMATIC S7-1200, the Condition Monitoring System is simple to integrate via the TIA Portal (Totally Integrated Automation) engineering framework.

  Fundamental parameter assignment and characteristic value-based diagnostics of the SIPLUS CMS1200 take place via the TIA Portal, and frequency-selective diagnostics take place via a web server.

  Дизайн

  

  Condition Monitoring System SIPLUS CMS1200

  SIPLUS CMS1200 forms part of SIMATIC S7-1200 and is made up of a maximum of 7 SM 1281 Condition Monitoring modules.

  Application range:
  Mechanical components	Motors, generators, fans, pumps, etc.
  Damage analysis	Unbalance, misalignment, roller bearings, etc.
  Analytical procedures:
  Characteristic values	Bearing monitoring: aRMS Vibration monitoring: vRMS based on ISO 10816‑3
  Vibration analysis	FFT, envelope curve, fingerprint comparison, trend analysis parameterizable
  Monitoring function:
  Characteristic values	Adjustable limiting value for aRMS and vRMS: Warning, alarm
  Frequency spectra	Adjustable warning and alarm bands
  Recording function
  Saving	Raw data logging: Manually or event-triggered, FFT snapshot, characteristic values, long-term trend recording
  Output
  Parameterization and visualization	TIA Portal and web browser

  
  
  

  SM 1281, connections

  Особенности

  Easy integration of condition monitoring of mechanical components in SIMATIC S7-1200

  Further advantages include:

  • Monitoring of individual machines up to complex drive trains
  • No additional software is required for parameterization and visualization
  • Proactive maintenance through detailed and early localization of damage
  • Fast full diagnostics at a glance
  • Event-driven notification to the Service Center
  • Expert analysis based on raw data