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ET 200pro FC Frequency Converter

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  • Информационные материалы

    Информационные материалы

    ET 200pro FC Standard frequency converter and converter with integral safety functions

    • Two versions with and without integral safety functions
    • 1.1 kW output (1.5 kW at max. 45 °C ambient temperature)
    • Sensorless vector control, frequency control or torque control
    • Integral brake control 180 V DC
    • Regenerative feedback
    • Power is looped through using jumpers with 25 A per segment
    • Easy parameterization over the bus
    • Extensive diagnostics

    Область применения

    • The frequency converter controls the speed of asynchronous motors steplessly
    • The modular, service-friendly concept of the frequency converter is ideally suited to manufacturing processes with high plant standstill costs
    • Optimal solutions can be created using several frequency converters combined in one distributed station when drives are operated in the same area or for the same purposes.
    • The frequency converter handles frequency control for simple applications as well as vector control for more complex drive tasks. It also handles the optimal control of a motor brake, if used.
    • The converter also supports torque control, for example, for applications with mechanically coupled drives.
    • The advantages of line-commutated power regeneration are primarily evident in continuous regenerative operation. Examples include unwinding units, lowering of loads, or dynamic braking of large centrifugal masses.
    • The integral safety functions significantly reduce the overhead for drive solutions in plant sections where there is a hazard potential. Additional savings can be made thanks to sensorless speed monitoring of standard asynchronous motors.

    Дизайн

    Installation of an ET 200pro station with 2 ET 200pro FC frequency converters with integral safety functions

    The ET 200pro FC consists of the following components:

    • ET 200pro FC Standard frequency converter or converter with integral safety functions
    • Special backplane bus module to hold the frequency converter

     

    Чертеж

    ET 200pro FC frequency converter with backplane bus module and mounting rail

    Особенности

    • The frequency converter is completely integrated into the ET 200pro system and offers all the system advantages such as cabinet-free installation, easy mounting on the module carrier, reduction of the wiring overhead due to self-assembling communication and supply rails in the backplane bus, comprehensive diagnostic mechanisms and high availability thanks to replaceability without affecting other modules in the ET 200pro station.
    • The load voltage is routed to downstream frequency converters or motor starters with minimal installation costs through pre-assembled jumper plugs. The maximum current carrying capacity of the jumper plugs is 25 A.
    • Easy combination and expansion of converter functionality using I/O modules or RSM isolator modules within the distributed station
    • Input for PTC/KTY encoder for comprehensive motor protection
    • The integral 180 V DC brake control makes the rectifier in the motor terminal box superfluous
    • Slot for optional memory card (MMC) to save the parameter settings for fast replacement of modules with automatic reparameterization
    • Available control modes: Frequency control, sensorless vector control or torque control
    • STARTER, the graphical parameterization tool for Siemens drives, is used to set the parameters either over the connected fieldbus or over a point-to-point connection
      Note: Access to the frequency converter over the bus is not possible using STARTER when a CPU is located between the PC and the frequency converter. This also applies to the IM154-8 CPU.
    • Active and dynamic braking of the motor is possible without incurring any additional costs. The generated braking energy is fed back into the power supply, so there is no need for braking choppers and pulse resistors.
    • The fail-safe version of the frequency converter offers autonomous, certified safety functions that ensure that persons and machines are protected from the dangerous movement of machines. Integration of the safety system into the drive also simplifies the machine architecture and supports system-wide diagnostics.
    • Local activation of the failsafe functions of the frequency converter with the Safety Local Isolator Module F-RSM or via fieldbus with the F-Switch PROFIsafe module.

    Технические данные

    ET 200pro frequency converter with integral safety functions

    Selection features

    Integral safety functions according to Category 3 of EN 954-1 and according to SIL 2 of IEC 61508

    • Safe Torque Off (STO)
    • Safely Limited Speed (SLS)1)
    • Safe Stop 1 (SS1) 1)
    • Activation of the integral safety functions through Safety Local Isolator Module F-RSM or via F-Switch PROFIsafe

    Electrical data

    Line voltage

    380 V to 480 V 3 AC +10 % / -10 %

    Output
    (at 0 °C to 55 °C ambient temperature)

    1.1 kW

    Rated input current
    (at 0 °C to 55 °C ambient temperature)

    2.0 A

    Rated output current

    (at 0 °C to 55 °C ambient temperature)

    3.5 A

    Output
    (at 0 °C to 45 °C ambient temperature)

    1.5 kW

    Rated input current
    (at 0 °C to 45 °C ambient temperature)

    2.5 A

    Rated output current
    (at 0 °C to 45 °C ambient temperature)

    3.9 A

    Line frequency

    47 Hz to 63 Hz

    Overload capability

    • Overload current 1.5 x rated output current (i.e. 150 % overload) for 60 s, cycle time 300 s
    • Overload current 2 x rated output current (i.e. 200 % overload) for 3 s, cycle time 300 s

    Output frequency

    0 Hz to 650 Hz

    Pulse frequency

    4 kHz (standard), 2 kHz to 16 kHz (in 2 kHz steps)

    SCCR (Short Circuit Current Rating)2)

    10 kA

    Skipped frequency range

    1, programmable

    Converter efficiency

    ≥96 %

    Interfaces

    • Connection to PROFIBUS (PROFINET available soon) over the ET 200pro backplane bus
    • Optical interface with USS protocol for optical RS232 connecting cable
    • Slot for an optional memory card (MMC) for uploading or downloading parameter settings
    • PTC/KTY84 interface for motor temperature monitoring

    Functions

    Open-loop/closed-loop control procedure

    • V/f control – linear (M~n) with/without flux current control (FCC), quadratic (M~n 2) or parameterizable
    • Vector closed-loop control without encoder
    • Closed-loop torque control

    Operating functions

    Jogging mode, free function blocks (FFB), positioning deceleration ramp, automatic restart following interruption due to power failure, bumpless connection of converter to rotating motor

    Braking functions

    • Regenerative braking operation without brake chopper and pulse resistor
    • Contol of an electromagnetic holding brake 180 V DC

    Protective functions

    Undervoltage, overvoltage, ground faults, short circuits, stall prevention, thermal motor protection (I2t, or sensor), converter overtemperature, motor blocking protection

    Connectable motors

    • Low-voltage asynchronous motors
    • Motor cable lengths: max. 15 m (shielded)

    Mechanical data

    Degree of protection

    IP65

    Operating temperature

    0 °C to +55 °C

    Increased output at 0 °C to +45 °C

    Mounting position

    Vertical wall mounting (vertical alignment of the cooling fins)

    Mounting dimensions
    (W x H x D) in mm
    (including terminal module)

    155 x 230 x 213

    Weight

    4.0 kg

    Standards

    Compliance with standards

    UL, cUL, CE, low voltage directive 73/23/EEC, EMC directive 89/336/EEC



    1) The safety functions "Safely Limited Speed" and "Safe Stop 1" are certified for asynchronous motors without encoders - these safety functions are not permitted for pull-through loads as in the case of lifting gear and winders.

    2) Valid for industrial control cabinet installation according to NEC Article 409 / UL 508A.
    Additional information is available in the Internet under:

    http://support.automation.siemens.com/ww/view/en/23995621

    Derating data

    Pulse frequency

    Ambient temperature
    °C

    Rated output current in A at a pulse frequency of

    2 kHz

    4 kHz

    6 kHz

    8 kHz

    10 kHz

    12 kHz

    14 kHz

    16 kHz

    0 … 55 (1.1 kW)

    3.5

    3.5

    2.8

    2.2

    1.6

    1.1

    0.5

    -

    0 … 45 (1.5 kW)

    3.9

    3.9

    3.9

    3.9

    3.4

    3.0

    2.6

    2.2



    Дополнительно

    The following accessories are available:

    Description

    Order No.

    Connector set

    for power supply, HAN Q4/2

    2.5 mm²

    4.0 mm²

    6.0 mm²

    3RK1911-2BE50

    3RK1911-2BE10

    3RK1911-2BE30

    Motor cables

    Motor cables prefabricated at one end

    For motors with brake and temperature sensor with HAN Q9 connector, shielded

    (HTG: supplied from the Harting Company)
    (ZKT: supplied from the KnorrTec Company)

    Cross-section

    1 mm2

    1.5 mm2

    Length 1.5 m

    Length 3 m

    Length 5 m

    Length 10 m

    ZKT: 70018601000150

    ZKT: 70018601000300

    ZKT: 70018601000500

    ZKT: 70018601001000

    HTG: 61 88 201 0288

    HTG: 61 88 201 0289

    HTG: 61 88 201 0290

    HTG: 61 88 201 0299

     

    Further selected accessories are available from Siemens Solution Partners. Select “Distributed Field Installation System” as technology in the “Solution Partner Finder”.

    http://www.siemens.com/automation/partnerfinder

    Frequency converter connector

    for motor cable, shielded, HAN Q8

    6ES7194-1AB01-0XA0

    Power jumper plug

    for 400 V power transmission to following 400 V modules

    3RK1922-2BQ00

    USB interface cable

    for communication with a PC
    (2.5 m long)

    6SL3555-0PA00-2AA0

    RS232 interface cable

    for parameterizing the converter with the STARTER tool via a direct point-to-point connection

    3RK1922-2BP00

    IOP Handheld

    For use with SINAMICS G120, SINAMICS G120C,
    SINAMICS G110D, SINAMICS G120D
    or SIMATIC ET 200pro FC

    Included in the scope of delivery:

    • IOP
    • Handheld housing
    • Rechargeable batteries (4 × AA)
    • Charging unit (international)
    • RS232 connecting cable
      (3 m long, can only be used for SINAMICS G120)
    • USB cable (1 m long)

    6SL3255-0AA00-4HA0

    Memory card (MMC)

    for parameter settings of the ET 200pro FC
    If required, the complete parameter settings of the frequency converter can be saved on a memory card (MMC). When servicing, the plant is immediately ready for use again after replacing the frequency converter and inserting the memory card.

    6SL3054-4AG00-0AA0