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SIRIUS 3SK safety relays

  • Информационные материалы

    Информационные материалы

    Further information

    Home page, see http://www.siemens.com/safety-relays

     

    Industry Mall, see http://www.siemens.com/product?3SK

     

    Conversion tool e.g. from 3TK28 to 3SK, see http://www.siemens.com/sirius/conversion-tool



    SIRIUS 3SK safety relays are the key elements of a consistent, cost-effective safety chain. Whether you need EMERGENCY-STOP functionality, protective door monitoring, light arrays, laser scanners or the protection of presses or punches – slimline SIRIUS safety relays enable all safety applications to be implemented in the best possible way in terms of engineering and price.

    The following safety-related functions are available:

    • Monitoring the safety functions of sensors
    • Monitoring the sensor leads
    • Monitoring the correct device function of the safety relay
    • Monitoring the actuators in the shutdown circuit
    • Safety-related disconnection when dangers arise

    SIRIUS 3SK safety relays are approved for applications up to SIL 3 (IEC 61508/IEC 62061) or PL e (EN ISO 13849-1).

    Device series

    SIRIUS 3SK safety relays stand out on account of their flexibility in both parameterization and system configurations with several evaluation units. Optimized solutions when selecting components are facilitated by a clearly structured component range:

    • 3SK1 Standard basic units
    • 3SK1 Advanced basic units
    • 3SK2 basic units
    • 3SK output expansions
    • 3SK1 input expansions
    • Accessories

    3SK1 Standard basic units

    The 3SK1 Standard basic units are characterized by the following features:

    • Compact design
    • Simple operation
    • Relay and semiconductor outputs
    • Economical solution

    3SK1 Advanced basic units

    The 3SK1 Advanced basic units additionally offer:

    • Universal application opportunities thanks to multifunctionality
    • Time-delayed outputs
    • Expansion of inputs and outputs

    3SK2 basic units

    In addition, 3SK2 basic units offer:

    • Up to six fail-safe, independent shutdown functions
    • Flexible application thanks to software parameterization
    • Powerful semiconductor outputs
    • Convenient diagnostics using diagnostics display and configuration software

    In the case of 3SK1 Advanced basic units or 3SK2 basic units, the 3ZY12 device connector allows safety functions involving several sensors and actuators to be set up very quickly.

    System configuration example

    The 3SK1 and 3SK2 Standard and Advanced series are a high-quality replacement for the 3TK28 safety relays. In their narrower design, and equipped with greater functionality, they can replace every 3TK28 device. The only exceptions to this are 3TK2810 devices.

    Overview of functions of the 3SK series

    Type

    3SK1 Standard basic units

    3SK1 Advanced basic units

    3SK2 basic units

    22.5 mm

    45 mm

    Safe
    relay outputs

    Safe semiconductor outputs

    Safe
    relay outputs

    Safe semiconductor outputs

    Safe semiconductor outputs

    Safe semiconductor outputs

    Sensors

    • Mechanical

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    • Single-ended

    1)

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    • Antivalent

    --

    --

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    • Expandable

    --

    ✓ by means of cascading

    ✓ 

    ✓ 

    --

    --

    Inputs

    • Freely parameterizable

    --

    --

    --

    --

    10 single-channel,
    5 two-channel

    20 single-channel,
    10 two-channel

    Parameter

    • Start (auto/monitored)

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    A large number of functions can be adjusted via software parameterization for each input/output.

    • Sensor connection, 2 x 1-channel/
      1 x 2-channel

    ✓ Using wiring

    ✓ 

    ✓ 

    ✓ 

    • Cross-circuit monitoring

    ✓ Using wiring

    ✓ 

    ✓ 

    ✓ 

    • Start test ON/OFF

    --

    ✓ 

    ✓ 

    ✓ 

    • Monitoring of two-hand operator panels acc. to EN 574

    --

    --

    ✓ 

    ✓ 

    • Safety shutdown/pressure-sensitive mat

    --

    --

    ✓ 

    ✓ 

    Safe outputs

    • Instantaneous

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    Parameterizable

    Parameterizable

    • Time-delayed

    --

    --

    ✓ 

    ✓ 

    Parameterizable

    Parameterizable

    • Can be expanded using safe relay outputs

    ✓ Using wiring

    ✓ Using wiring

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    • independent

    --

    --

    --

    --

    4)

    5)

    • Device connectors

    --

    --

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    Options

    • External memory module

    --

    --

    --

    --

    --

    ✓ 

    • Display on device

    --

    --

    --

    --

    --

    ✓ 

    • External diagnostic module can be connected

    --

    --

    --

    --

    ✓ 

    ✓ 

    Control supply voltage

    • 24 V DC

    2)

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    ✓ 

    • 110 … 240 AC/DC 

    ✓ 

    6)

    3)

    3)

    --

    --



    ✓ Available

    -- Not available

    1) 24 V basic units only.

    2) 24 V AC/DC.

    3) Possible using 3SK1230 power supply via device connector.

    4) Up to 4 independent safe outputs, two of which via device connector.

    5) Up to 6 independent safe outputs, two of which via device connector.

    6) Possible using 3SK1230 power supply by means of wiring.

    Parameter assignment

    3SK112 and 3SK1112 with DIP switches

    The 3SK112 and 3SK1112 safety relays are configurable safety relays. They are used as evaluation units for typical safety chains (detect, evaluate, respond). A number of functions can be set using the DIP switches on the front. Thus the 3SK112 and 3SK1112 can be used universally.

    DIP switch No.

    OFF

    ON

    Circuit diagram

    1

    Autostart sensor input

    Monitored start sensor input

     

    2

    Without cross-circuit monitoring

    With cross-circuit monitoring

    3

    2 x 1-channel sensor connection

    1 x 2-channel sensor connection

    4

    With start test

    Without start test



    3SK2 with software

    3SK2 safety relays are configured using the SIRIUS Safety ES software. This means that the response of a 3SK2 unit, as well as the function of the individual safe outputs, can be parameterized easily and conveniently in the logic diagram. In addition, the configuration can be printed out for documentation purposes. The software also supports the user during commissioning and troubleshooting by means of online diagnostics and the option of being able to “force" signals in the logic plan. Through this, 3SK2 safety relays are able to offer maximum flexibility and universal application options.

    Note:

    For more information on SIRIUS Safety ES, see “Parameterization, Configuration and Visualization".

    Enclosure concept

    Innovative enclosure concept for SIRIUS 3SK safety relays

    Connection method

    The 3SK safety relays are available with screw or spring-type terminals (push-in).

    Spring-type terminals (push-in)

    Push-in connections are a form of spring-type terminals allowing fast wiring without tools for rigid conductors or conductors equipped with end sleeves. As with other spring-type terminals, a screwdriver (with 3.0 x 0.5 mm blade) is required to disconnect the conductor. The same tool can also be used to wire finely-stranded or stranded conductors with no end finishing. The advantages of the push-in terminals are found, as with all spring-type terminals, in speed of assembly and disassembly and vibration-proof connection. There is no need for the checking and tightening required with screw terminals.

    Can be expanded by adding the 3RM1 motor starter

    With previous safety relay and motor feeder configurations, a huge amount of wiring was required to monitor motor feeders in safety applications.

    With the integration of the SIRIUS 3RM1 motor starter into the SIRIUS 3SK safety relay system family, this wiring has been minimized for the first time. Motor starters up to 3 kW can easily be integrated into the safety relay system using SIRIUS 3ZY12 device connectors, without additional wiring between the evaluation unit and the motor starter.

    Conventional system configuration

    System design using 3SK1 and 3RM1

    Article No. scheme

    Product versions

    Article number

    3SK1 safety relays

    3SK1

    Device version

    Basic unit

     

    1

            

    Expansion unit

     

    2

            

    Device version, e.g.

    3SK11: Standard; 3SK12: Output expansion

      

    1

           

    3SK11: Advanced; 3SK12; input expansion

      

    2

           

    Type of outputs

    Relay outputs

       

    1

          

    Semiconductor outputs

       

    2

          

    Power outputs

       

    3

          

    Connection type

    Screw terminals

         

    1

        

    Spring-type terminals (push-in)

         

    2

        

    Control circuits/actuation, e.g.

    3SK11: 3 enabling circuits

          

    A

       

    3SK11: 2 enabling circuits

          

    B

       

    3SK11: 4 enabling circuits

          

    C

       

    Type of control supply voltage, e.g.

    3SK1213: 24 V AC, 50/60 Hz

           

    B

    0

     

    3SK1: 24 V AC/DC, 50/60 Hz

           

    B

    3

     

    3SK1: 24 V DC

           

    B

    4

     

    3SK1213: 115 V AC, 50/60 Hz

           

    J

    2

     

    3SK1213: 230 V AC, 50/60 Hz

           

    L

    2

     

    3SK1: 110 ... 240 AC/DC; 50/60 Hz

           

    W

    2

     

    Time delay

    None

             

    0

    0.05 ... 3 s

             

    1

    0.5 ... 30 s

             

    2

    5 … 300 s

             

    4

    Example

    3SK1

    1

    1

    1

    1

    A

    B

    3

    0



    Product versions

    Article number

    3SK2 safety relays

    3SK2

    1

    2

    A

    A

    1

    0

    Device variants

    10 F-DI, 2 F-DQ, width 22.5 mm

      

    1

           

    10 F-DI, 4 F-DQ, width 45 mm

      

    2

           

    Connection type

    Screw terminals

         

    1

        

    Spring-type terminals (push-in)

         

    2

        

    Example

    3SK2

    1

    1

    2

    1

    A

    A

    1

    0



    Note:

    The Article No. scheme shows an overview of product versions for better understanding of the logic behind the article numbers. For your orders please use the article numbers quoted in the selection and ordering data.

    Область применения

    3SK1 safety relays

    SIRIUS 3SK1 safety relays are used mainly in autonomous safety applications which are not connected to a safety-oriented bus system. Their function here is to evaluate the sensors and the safety-oriented shutdown of hazards. Also they check and monitor the sensors, actuators and safety-oriented functions of the safety relay.

    3SK2 safety relays

    SIRIUS 3SK2 safety relays are used mainly in autonomous and more complex safety applications, in which the functional scope of the 3SK1 devices is no longer adequate, e.g. when implementing independent trip functions. Their function here is to evaluate the sensors and the safety-related shutdown of hazards. They also check and monitor the sensors, actuators and safety-oriented functions of the safety relay.

    Особенности

    General
    • Approved for all safety applications because of its compliance with the highest safety requirements (SIL 3 and PL e)
    • Universally usable thanks to adjustable parameters
    • Usable worldwide thanks to globally valid certificates
    • Compact SIRIUS design
    • Device connectors with standard rail mounting for flexible connectability and expandability
    • Removable terminals for greater plant availability
    • Yellow terminal covers clearly identify the device as a safety component.
    • Sensor cable length up to 2 000 m allows it to be used in plants covering large areas
    Relay outputs
    • Different voltages can be switched through the floating contacts
    • Currents up to 5 A can be switched with relay contacts (AC-15/DC-13)
    Semiconductor outputs
    • Wear-free
    • Suitable for operation in fast switching applications
    • Insensitive to vibrations and dirt
    • Good electrical endurance
    Power outputs (3SK1213 output expansion)
    • Different voltages can be switched through the floating contacts
    • With the power relay contacts currents up to 10 A AC-15/6 A DC-13 can be switched.
    • High mechanical and electrical endurance
    • Protective separation between safe outputs and electronics
    Can be expanded by adding the 3RM1 motor starter

    SIRIUS 3SK safety relays are ideal for combining with SIRIUS 3RM1 motor starters.

    Combinations are made by means of

    • SIRIUS 3ZY12 device connectors (in combination with 3SK1 Advanced/3SK2) or
    • Conventional wiring (for all 3SK1 and 3SK2 basic units)

    This makes collective shutdown very easy in assemblies. The wiring, and ultimately the shutting down of the control supply voltage for the expansion components in EMERGENCY-STOP situations, is performed via the device connector. There is no further need for complex looping of the connecting cables between the safety relay and the motor starters.

    The 3RM1 motor starter combines the benefits of semiconductor technology and relay technology. This combination is also known as hybrid technology.

    The hybrid technology in the motor starter is characterized by the following features:

    • The inrush current in the case of motorized loads is routed briefly via the semiconductors. Advantages include protection of the relay contacts and a long service life due to low wear.
    • The uninterrupted current is conducted via relay contacts. Advantages include lower heat losses compared with the semiconductor.
    • Shutdown is implemented again via the semiconductor. The contacts are only slightly exposed to arcs, and this results in a longer service life.
    • Integrated overload protection

    Note:

    For SIRIUS 3RM1 motor starters, see "Load Feeders and Motor Starters for Use in Switchgear Cabinets" → "SIRIUS 3RM1 Motor Starters".

    3ZY12 device connectors

    Using 3ZY12 device connectors to combine devices reduces the time required to configure and wire the components. At the same time errors are avoided during wiring, and this considerably reduces the testing required for the fully-assembled application.

    Configuration and stock keeping

    Variable setting options by means of DIP switches or software, a wide voltage range (3SK1111) and a special power supply unit (3SK1 only) reduce the cost of spare parts storage and simplify the considerations during configuration with regard to the evaluation units to be selected.

    Технические данные

    Order number

     

    3SK1111-.AB30 3SK1211-.BB00 3SK1211-.BB40

    3SK1111-.AW20
    3SK1121
    3SK1211-.BW20

    3SK1112

    3SK1120

    3SK1122

    3SK1213

    3SK1220

    Width x Height x Depth

     

    22.5 × 100 × 121.6

    22.5 × 100 × 91.6

    17.5 × 100 × 121.6

    22.5 × 100 × 121.6

    90 × 100 × 121.6

    17.5 × 100 × 121.6

    General technical data:

     

     

     

     

     

     

     

     

    Ambient temperature

     

     

     

     

     

     

     

     

    • during operation

    °C

    -25 ... +60

    • during storage

    °C

    -40 ... +80

    Installation altitude at height above sea level maximum

    m

    2 000

    Air pressure acc. to SN 31205

    hPa

    900 ... 1 060

    Shock resistance

     

    10g / 11 ms

    5 g / 10 ms

    10g / 11 ms

    Vibration resistance acc. to IEC 60068-2-6

     

    5 ... 500 Hz: 0,75 mm

    Protection class IP of the enclosure

     

    IP20

    Protection against electrical shock

     

    finger-safe

    Insulation voltage rated value

    V

    300

    50

    300

    50

    Surge voltage resistance rated value

    V

    4 000

    500

    4 000

    800

    Safety Integrity Level (SIL) acc. to IEC 61508

     

    SIL3

    Performance level (PL) acc. to EN ISO 13849-1

     

    e

    T1 value for proof test interval or service life acc. to IEC 61508

    y

    20

    EMC emitted interference

     

    IEC 60947-5-1, IEC 61000

    IEC 60947-5-1, Class A

    IEC 60947-5-1, IEC 61000

    IEC 60947-5-1, Class A

    Certificate of suitability

     

     

     

     

     

     

     

     

    • UL approval

     

    Yes

    • TÜV (German technical inspectorate) certificate

     

    Yes


    Order number

     

    3SK1111
    3SK1121-.AB40
    3SK1211

    3SK1112
    3SK1122

    3SK1120

    3SK1121.CB4.

    3SK1213

    Switching capacity current of the NO contacts of the relay outputs

     

     

     

     

     

     

    • at AC-15 at 230 V

    A

    5

    --

    3

    10

    • at DC-13 at 24 V

    A

    5

    --

    3

    6

    Switching capacity current of semiconductor outputs at DC-13 at 24 V

    A

    --

    2

    0.5

    --

    --


    Order number

     

    3SK1.11-....0

    3SK1111-.AW20

    3SK1...-..B40

    3SK112.-.AB40

    3SK1121-.AB40

    3SK1121-.CB4.

    3SK1122-.CB4.

    3SK1213-.A..0

    PFHD with high demand rate acc. to EN 62061

    1/h

    0.0000000017

    0.0000000015

    0.000000001

    0.0000000013

    0.0000000025

    0.0000000037

    0.0000000015

    0.000000001

    PFDavg with low demand rate acc. to IEC 61508

     

    0.000001

    0.000007

    0.000001


    Order number

     

    3SK2112-.AA10

    3SK2122-.AA10

    Width x Height x Depth

     

    22.5 × 100 × 124.5

    45 × 100 × 124.5

    General technical data:

     

     

     

    Ambient temperature

     

     

     

    • during operation

    °C

    -25 ... +60

    • during storage

    °C

    -40 ... +80

    Installation altitude at height above sea level maximum

    m

    2 000

    Air pressure acc. to SN 31205

    kPa

    90 ... 106

    Shock resistance

     

    15g / 11 ms

    Vibration resistance acc. to IEC 60068-2-6

     

    5 ... 500 Hz: 0,75 mm

    Protection class IP of the enclosure

     

    IP20

    Protection against electrical shock

     

    finger-safe

    Insulation voltage rated value

    V

    50

    Surge voltage resistance rated value

    V

    800

    Safety Integrity Level (SIL) acc. to IEC 61508

     

    SIL3

    Performance level (PL) acc. to EN ISO 13849-1

     

    e

    T1 value for proof test interval or service life acc. to IEC 61508

    y

    20

    EMC emitted interference acc. to IEC 60947-1

     

    class A

    Certificate of suitability

     

     

     

    • UL approval

     

    Yes

    • TÜV (German technical inspectorate) certificate

     

    Yes

    Switching capacity current of semiconductor outputs at DC-13 at 24 V

    A

    4

    PFHD with high demand rate acc. to EN 62061

    1/h

    0.00000001

    0.000000012

    PFDavg with low demand rate acc. to IEC 61508

     

    0.000015

    0.000018