SIMATIC IPC477D bundles

Заказные данные
(12)

SIMATIC IPC477D: The powerful embedded Panel PC – maintenance-free with versatile configuration

Ready-to-run, complete solutions (software is already installed and preconfigured) for visualization and automation in connection with WinCC RT Advanced and/or WinAC RTX.

Embedded PC platform with extremely high industrial compatibility for demanding tasks in the field of PC-based automation
Maintenance-free (no rotating components such as fan and hard disk)
Rugged construction: the PC is resistant to even the harshest mechanical stress and is extremely reliable in operation
Compact design
Battery-independent retentive memory onboard
High investment protection
Fast integration capability
Safety requirements up to SIL 3 in accordance with IEC 61508/62061 or EN ISO 13849-1 up to PL e can be implemented with WinAC RTX F

The following front versions are available:

Built-in versions
- 12" TFT Touch
- 15" TFT Touch
- 19" TFT Touch
- 22" TFT Touch
- 15" TFT Touch/Key
Current product versions of the pre-installed SIMATIC software:
- SIMATIC WinCC RT Advanced V13
- SIMATIC WinAC RTX 2010 or SIMATIC WinAC RTX F 2010
- SIMATIC NET V12.1 (including SIMATIC SOFTNET S7 Basis license)
- and the combinations of the software packages listed above

Область применения

The SIMATIC IPC477D is designed for use directly on the machine, where the combination of ruggedness and maximum reliability is a major priority (the reliability of an embedded platform) and the openness of a PC is also required (e.g. module expansion and the connection of I/O devices such as printers, keyboards, etc.).

Due to the minimal mounting depth, it can also be used in confined spaces.

The PC can be used in production automation as well as in process automation and can be mounted in control cabinets, control desks or 19" cabinets/racks.

The SIMATIC HMI 477D is the ideal platform for PC-based Automation:

PC-based visualization, on-site at the machine with SIMATIC WinCC RT Advanced
PC-based Control with SIMATIC WinAC RTX

Siemens offers a complete modular system of automation components that complement one another perfectly.

Дизайн

The HMI 477D is a compact device comprising an operator control unit with integral computer unit.

Basic design

Rugged metal enclosure, resistant to vibration and shock, with high electromagnetic compatibility
Graphics onboard for additional monitor/flat panel, on AGP bus: DVI-I: VGA (analog) and DVI (digital); display port
- Display port resolution: Up to 1 920 x 1 200 pixels / true color / 60 to 120 Hz
- DVI-I resolution: Up to 1 920 x 1 200 pixels / true color
Interfaces:
- 2 x LAN 10/100/1000 Mbit/s Ethernet interface (RJ45)
- 4 x high-speed USB V3.0
- 1 x COM1 (RS 232)
Isolated power supply: 24 V DC (19.2 ... 28.8 V)

Computer unit configurations

Processor:
- Celeron 827E; 1.4 GHz, 1.5 MB cache
- Core i3-3217UE; 2 x 1.6 GHz, 3 MB cache
- Core i7-3517UE; 2 x 1.7 GHz (turbo boost up to 2.8 GHz), 3 MB cache
Primary storage capacity of 2 GB to (4/8 GB optional), DDR3 SDRAM
Fieldbus
- PROFINET onboard, 3 x RJ45, compatible with CP 1616
- PROFIBUS DP/MPI on board, compatible with CP 5622
Hardware expansion:
- Second RS 232 interface (COM2) onboard
- Up to 1 x PCIe card
Drives:
- Solid State Drive 50 GB High Endurance or 80 / 160 GB Standard, rugged alternative to hard disk
- FlashDrive (replaceable, accessible): 8 GB or 16 GB
- FlashDrive (internal, not accessible): 8 GB, 16 GB
Optical drive DVD
Preinstalled operating systems:
- Windows Embedded Standard 7

Components of the operator control unit:

The operator control units are available in the following versions:

12" Touch
- 12" TFT color display, 1 280 x 800 pixels
- Resistive analog touch screen
- Constraints: No PCIe, no HDD, no DVD, no front USB
15" Touch
- 15" TFT color display, 1 280 x 800 pixels
- Resistive analog touch screen
- USB V2.0 port (on the front)
19" Touch
- 19" TFT color display, 1 366 x 768 pixels
- Resistive analog touch screen
- USB V2.0 port (on the front)
22" Touch
- 22" TFT color display, 1 920 x 1 080 pixels
- Resistive analog touch screen
- USB V2.0 port (on the front)
15" Touch/Key
- 15" TFT color display, 1 200 x 800 pixels
- Touch and membrane keyboard ("cell phone keypad") and additional 36 function keys
- USB V2.0 port (on the front)

Expansion components

1 x PCIe-x4 expansion card can be used. Max. permissible power loss: 5 W
For connecting additional I/O devices there are 4 high-speed USB 3.0 interfaces and up to two serial interfaces available

SIMATIC IPC DiagMonitor

PC diagnostics/alarm software for early detection and diagnosis of PC problems
Comprehensive monitoring of temperature, watchdog
Operating hours counter for preventive maintenance
Integrated log functions, comprehensive text messages, online help (English/German)
Network-wide monitoring via SNMP and OPC interface possible

SIMATIC IPC Image & Partition Creator

Software tool for preventive data back-up of the contents of mass storage devices (CF cards, hard disks)
High-speed restoring of system and data partitions with bit accuracy; user software and special installations are also backed up
Software tool for adaptation of mass storage partitioning

SIMATIC IPC USB FlashDrive

Mobile memory medium for SIMATIC PC/PG
Fast data transfer (USB 2.0 or USB 3.0) and high memory capacity 8 GB / 16 GB
Compact and rugged

SIMATIC IPC Service USB FlashDrive

Mobile memory medium for backing up/restoring mass memories
Fast data transfer (USB 2.0 or USB 3.0) and high memory capacity 8 GB / 16 GB
Pre-installed SIMATIC IPC Image & Partition Creator and BIOS Manager
Compact and rugged

Note:

For further information, see "Expansion components".

Функции

Diagnostics

DiagBase: Integrated, parameterizable monitoring functions (program flowchart/watchdog, internal enclosure temperature, DIAG bit for CFast cards similar to S.M.A.R.T for hard disks)
Expanded diagnostics/messages via Ethernet, e-mail, text message and for direct transfer to SIMATIC software via OPC (optionally via SIMATIC IPC DiagMonitor)

Control

For the optimum control of processes with WinAC RTX, several processing levels are available:
- Cyclic program processing
- Interrupt processing
- Time and date-controlled processing

The controller can save up to 128 KB of retentive data on one integrated, non-volatile memory without the need for an uninterruptible power supply (UPS). Total retentivity of all process values of SIMATIC WinAC RTX can be achieved with a generally available UPS.

Functional safety with WinAC RTX F

The functional safety is implemented by means of targeted safety functions in the software. Safety functions are implemented with the S7 Distributed Safety system, to place the plant in a safe state or to hold it in a safe state. The safety functions are mainly contained within the following components:

In the safety-related user program (safety program) in WinLC RTX F
In the fail-safe inputs and outputs (failsafe I/O)

The F I/O ensures safety-related processing of the field information (emergency stop pushbutton, light barriers, motor pre-control). It features all the hardware and software components required for reliable processing, according to the required safety class. The user only programs the user safety functions. The safety functions for the process can be implemented with a user safety function or a system-internal fault reaction function. If the F system is unable to perform the actual user safety function in the event of a fault, it performs instead the fault response function, e.g. the associated outputs are switched off and the F-CPU enters the STOP state.

Visualization

SIMATIC WinCC RT Advanced, which can also be ordered as a ready-to-use option (i.e. pre-installed), offers powerful functions for visualizing the processes at the machine.

In the case of WinCC RT Advanced, a permanent message buffer (PMB) is available on an additional partition.

Open access to process values

The SIMATIC NET OPC server (versions with WinAC RTX) supplied with the SIMATIC IPC427D bundles provides open access to all process values. Any visualization systems or data processing systems can be linked to SIMATIC WinAC RTX via this interface.

Communication

Programming of WinAC RTX with SIMATIC STEP 7 and transfer of the WinCC flexible project is performed via the integral Industrial Ethernet interface. The communication package SIMATIC NET SOFTNET S7 Lean is installed for this purpose. The S7 program can alternatively be downloaded to WinAC RTX via the PROFIBUS DP interface.

Using other software

The customer can install supporting software products. Windows XP Embedded is designed so that typical add-on packages can be installed.

Интеграция

Integrated interfaces:

Ethernet
The integral PROFINET interfaces (10/100/1000 Mbit/s) can be used for IT communication and for data exchange with programmable controllers such as SIMATIC S7 (with software packages "SOFTNET S7 Basis").
PROFIBUS onboard (option)
The isolated PROFIBUS interface (12 Mbit/s) can be used for connecting distributed field devices or for coupling to SIMATIC S7 (with software packages "SOFTNET for PROFIBUS").
Other interfaces
5 USB (Universal Serial Bus) interfaces and up to two serial interfaces are available for connecting additional I/O devices.

Особенности

Excellent industrial compatibility due to rugged construction, even when subjected to extreme vibration and shock
High degree of investment protection thanks to assured availability of spare parts for a period of 5 years following the end of active marketing
Excellent continuity of components for machine concepts with a long service life without any new engineering costs
Cost and time savings due to service-friendly device design:
- USB interfaces on the front and rear for quick and easy connection of additional hardware components
High degree of industrial functionality thanks to integral PROFIBUS DP/MPI and PROFINET interfaces
Maintenance-free due to lack of rotating components (fan and hard disk)
High flexibility thanks to expansions (optional) such as PCIe, second RS232, DVD
Minimization of downtimes thanks to high system availability
- Efficient self-diagnostics (DiagBase and SIMATIC IPC DiagMonitor)
- High reliability and security of an embedded platform
An integral component of Totally Integrated Automation (TIA):
- Enhanced productivity, minimization of engineering costs, reduction of lifecycle costs

Технические данные

	SIMATIC IPC477D
General features
Supply voltage¹⁾	24 V DC (-20 % / +20 %) ¹⁾ 100 - 240 V AC (-15 % / +20 %); 50 - 60 Hz
Brief voltage interruption in accordance with NAMUR	Min. 20 ms (DC) Min. 20 ms (AC); max. 10 events per hour; min. 1 s recovery time
Power consumption (DC) of devices (without expansions):
12" display	55 W
15" display	56 W
19" display	65 W
22" display	74 W
Additional power consumption of devices with expansions:
DVD drive	1 W
PCIe card	5 W
Processor	Intel Celeron 827E 1.4 GHz; 1.5 MB SLC or Intel Core i3-3217UE 1.6 GHz; 3 MB SLC or Intel Core i7-3517UE 1.7 GHz; 4 MB SLC
Main memory	SO-DIMM modules; 1024 MB DDR3-SDRAM or SO-DIMM modules; 2048 MB DDR3-SDRAM or SO-DIMM modules; 4096 MB DDR3-SDRAM or SO-DIMM modules; 8192 MB DDR3-SDRAM
Buffer memory ²⁾	512 KB MRAM
Drive and storage media
SATA drive	1 slot
Solid-state drive	1 x ≥ 80 GB; 2.5" SATA-SSD, standard or 1 x ≥ 160 GB; 2.5" SATA-SSD, standard
Hard disk drive (HDD)	1 x ≥ 250 GB, 2.5"-SATA-HD
CFast card	2 GB or 4 GB or 8 GB or 16 GB
DVD drive, RW	1 slot for devices with expansion
Graphics
Display, resolution	12" screen diagonal with LED backlighting, resolution 1 280 x 800 pixels, WXGA (Wide XGA) 15" screen diagonal with LED backlighting, resolution 1 280 x 800 pixels, WXGA (Wide XGA) 19" screen diagonal with LED backlighting, resolution 1 366 x 768 pixels 22" screen diagonal with LED backlighting, resolution 1 920 x 1 080 pixels
Touch controller	Analog-resistive or capacitive touch
Backlighting (MTBF)	LED
Half brightness life time, typical	Min. 50 000 h at 50 °C, 50 % brightness
Graphics controller	Intel HD 2000 or Intel HD 4000
Graphics memory	32 … 512 MB shared memory
Resolutions, frequency, colors	DVI-I: 640 x 480 … 1 920 x 1 200, 60 Hz DP display port: 1 920 x 1 200, 60 Hz
Interfaces
COM 1 and COM 2	RS 232, max. 115 kbps, 9-pin, sub D connector
DVI	Connection of VDUs with DVI connection
Display port (DPP)	Connection of VDUs with DPP connection
Keyboard	Connection via USB port
Mouse	Connection via USB port
USB	Rear of device: 4 x USB 3.0, max. 2 high-current at the same time Front of device (only with IPC477D with 15", 19" or 22" display): 1 x USB 2.0, high-current
PROFIBUS/MPI	9-pin, 2 rows, electrically isolated, sub D socket, compatible with CP 5622
Transmission rate	9.6 Kbps … 12 Mbps
Operating modes	DP master: DP-V0, DP-V1 with SOFTNET-DP DP slave: DP-V0, DP-V1 with SOFTNET-DP slave
PROFINET	3 x RJ45 interface, CP 1616 compatible onboard interface based on ERTEC 400 10/100 Mbps, electrically isolated
Ethernet ³⁾	2 x RJ45 connection, Intel 82579LM and Intel 82574L 10/100/1000 Mbps, electrically isolated, teaming-capable ⁴⁾ or For PROFINET versions: 1 x Ethernet
Slot for PCIe expansion cards	Only for device with expansions: 1 x PCIe-x4 expansion card can be used, max. permissible power loss: 5 W
Degree of protection
Degree of protection	IP 20 to IEC 60529 (enclosure) IP 65 (front)
Quality assurance	In accordance with ISO 9001
Electromagnetic compatibility
Emitted interference S	EN 61000-6-4; CISPR 22 Class A; FCC Class A
Immunity with regard to conducted interference on the supply lines	± 2 kV to IEC 61000-4-4; burst ± 1 kV to IEC 61000-4-5; surge symmetrical ± 2 kV to IEC 61000-4-5; surge asymmetrical
Noise immunity on signal lines	± 2 kV to IEC 61000-4-4; burst, length > 3 m ± 1 kV to IEC 61000-4-4; burst, length < 3 m ± 2 kV to IEC 61000-4-5; symmetrical surge, length > 30 m
Immunity to static discharge	± 6 kV, contact discharge at the front to IEC 61000-4-2 ± 4 kV contact discharge at the rear to IEC 61000-4-2 ± 8 kV air discharge to IEC 61000-4-2
Immunity to high radio frequency interference	10 V/m, 80 … 1000 MHz 80 % AM to IEC 61000-4-3 1 V/m, 2 … 2.7 GHz 3 V/m, 2 … 2.7 GHz 10 V, 10 kHz … 80 MHz to IEC 61000-4-6
Immunity to magnetic fields	100 A/m, 50/60 Hz to IEC 61000-4-8
Weight
IPC477D, touch device, 12" display	approx. 3 200 g
IPC477D, touch device, 15" display	approx. 4 920 g
IPC477D, touch/key device (without expansions), 15" display	approx. 5 750 g
IPC477D, touch device, 19" display	approx. 6 400 g
IPC477D, touch device, 22" display	approx. 7 000 g

¹⁾ The generation of the supply voltage by the line-side power supply must be realized as safety extra-low voltage with safe electrical isolation, isolated according to IEC 60364 4 41, or as SELV according to IEC/UL/EN/EN 60950-1.

²⁾ For devices with retentivity

³⁾ For unambiguous labeling, the Ethernet ports are numbered on the enclosure. The numbering by the operating system can differ.

⁴⁾ Teaming can be set and initiated in the configuration interface. In teaming operation, jumbo frames, e.g. for the camera application, are not supported