SIMATIC IPC427D bundles

Заказные данные
(1)

SIMATIC IPC427D (Microbox PC): The powerful embedded IPC – maintenance-free with versatile configuration

Ready-to-run, complete solutions (software is already installed and preconfigured) for visualization and automation in connection with WinCC RT Advanced and/or WinAC RTX.

Ultra-compact
Maintenance-free
Third generation Intel Core i technology
Current product versions of the pre-installed software:
- SIMATIC WinCC RT Advanced V13
- SIMATIC WinAC RTX 2010
- SIMATIC Net V12.1

Область применения

The SIMATIC IPC427D provides machine, plant and control cabinet builders with a high-performance, compact PC platform for use at machine or process level, or in the industrial environment for:

Measuring and checking, open-loop and closed-loop control of process and machine data
Acquisition, further processing and visualization of data
All applications at the machine level, created in C/C++ or with WinAC/WinCC RT Advanced, which require rugged, ultra-compact IPCs with high computing power
Additional new applications such as shipbuilding, building automation, water treatment, RFID

The application spectrum ranges from automation computers fully integrated in TIA with WinAC, for example, to C/C++-based automation solutions and "standalone" applications for general IT applications. For software products that require Windows 7 Ultimate, the combination of Windows 7 Ultimate is available preinstalled on hard disk or SSD.

The SIMATIC IPC427D has the CE mark for use in industrial applications as well as in domestic, business and commercial environments. It can therefore also be used in building automation systems or in public facilities. The device also has the most important marine approvals, provided that configurations with CFast memory are used.

Due to the fan-free design and use of SIMATIC PC CFast memories there are no rotating parts, which increases system availability. It is possible to position the CFast memory either on the outside to facilitate external replacement, or internally for access protection.

Дизайн

Basic design

All-metal enclosure, resistant to vibrations and shocks, also with high electromagnetic compatibility
Graphics onboard, on AGP bus: DVI-I: VGA (analog) and DVI (digital); display port
- Display port resolution: Up to 1920 x 1200 pixels / true color / 60 to 120 Hz
- DVI-I resolution: Up to 1920 x 1200 pixels / true color
Optical drives can be connected externally via USB interface, not included in scope of supply
Interfaces (accessible from one side):
- 2 x LAN 10/100/1000 Mbit/s Ethernet interface (RJ45)
- 4 x high-speed USB V3.0
- 1 x COM1 (RS 232)
Vacant slots (when using the versions with one or two expansion slots):
- Up to 2 x PCIe cards
Isolated power supply: 24 V DC (19.2 to 28.8 V)

Design versions

Processor:
- Celeron 827E; 1.4 GHz, 1.5 MB cache
- Core i3-3217UE; 2 x 1.6 GHz, 3 MB cache
- Core i7-3517UE; 2 x 1.7 GHz (turbo boost up to 2.8 GHz), 3 MB cache
Primary storage capacity of 2 GB to (4/8 GB optional), DDR3 SDRAM
Fieldbus
- PROFINET onboard, 3 x RJ45, compatible with CP 1616
- PROFIBUS DP/MPI on board, compatible with CP 5622
Hardware expansion:
- Second RS 232 interface (COM2) onboard
Drives:
- 80 GB Standard or 160 GB High Endurance solid-state drive, rugged alternative to hard disk
- FlashDrive (replaceable, accessible): 4 GB, 8 GB, or 16 GB
- FlashDrive (internal, not accessible): 4 GB, 8 GB, 16 GB
- Hard disk serial ATA, 2.5"
Preinstalled operating systems:
- Windows Embedded Standard 7

SIMATIC IPC427D (bottom), PROFIBUS version

Функции

Integrated and parameterizable monitoring functions (program execution/watchdog, processor and board temperature)
Expanded diagnostics/messages via Ethernet, e-mail, text message and for direct transfer to SIMATIC software via OPC (optionally via SIMATIC IPC DiagMonitor)
- Operating hours counter
- Hard disk status
- System status (heartbeat)
- Automatic logging of all alarms by means of a log file
- Capability for central monitoring of networked SIMATIC IPC

Интеграция

Integrated interfaces:

Ethernet
The two integrated Gigabit Ethernet interfaces (10/100/1000 Mbit/s) can be used for IT communication and for data exchange with programmable controllers such as SIMATIC S7 (with the "SOFTNET S7" software package).
PROFIBUS
The optional floating PROFIBUS interface (12 Mbit/s) can be used for connecting distributed field devices or for coupling to the SIMATIC S7 (with the "SOFTNET for PROFIBUS" software package).
PROFINET
The PROFINET interface can be used for connecting distributed field devices or for controlling drives.
Further interfaces
Up to two free slots for PCIe modules, 4 high-speed USB 3.0 interfaces, and two serial interfaces are available for connecting additional I/O devices

Конфигурация

Visualization

Powerful functions for visualizing the processes in the machine with SIMATIC WinCC RT Advanced. In the case of WinCC RT Advanced, a permanent message buffer (PMB) is available on an additional partition.

Control

For the optimum control of processes with WinAC RTX, several processing levels are available:

Cyclic program processing
Interrupt processing
Time and date-controlled processing

The controller can save up to 128 KB of retentive data on one integrated, non-volatile memory without the need for an uninterruptible power supply (UPS).

Total retentivity of all process values of SIMATIC WinAC RTX can be achieved with a generally available UPS.

Functional safety with WinAC RTX F

The functional safety is implemented by means of targeted safety functions in the software. Safety functions are implemented with the S7 Distributed Safety system, to place the plant in a safe state or to hold it in a safe state. The safety functions are mainly contained within the following components:

In the safety-related user program (safety program) in WinLC RTX F
In the fail-safe inputs and outputs (F I/O).

The F I/O ensures safety-related processing of the field information (emergency stop pushbutton, light barriers, motor pre-control). It features all the hardware and software components required for reliable processing, according to the required safety class. The user only programs the user safety functions. The safety functions for the process can be implemented with a user safety function or a system-internal fault reaction function. If the F system is unable to perform the actual user safety function in the event of a fault, it performs instead the fault response function, e.g. the associated outputs are switched off and the F-CPU enters the STOP state.

Open access to process values

The SIMATIC NET OPC server (versions with WinAC RTX) supplied with the SIMATIC IPC427D bundles provides open access to all process values. Any visualization systems or data processing systems can be linked to SIMATIC WinAC RTX via this interface.

Communication

Programming of WinAC RTX with SIMATIC STEP 7 and transfer of the WinCC project is performed via the integral Industrial Ethernet interface. The communication package SIMATIC NET SOFTNET S7 Lean is installed for this purpose. The S7 program can alternatively be downloaded to WinAC RTX via the PROFIBUS DP interface.

Using other software

The customer can install supporting software products. Windows Embedded Standard 7 is designed so that typical add-on packages can be installed.

Особенности

High data processing speed for high productivity

Up to Core i 7, fan-free
DDR3 memory technology up to 8 GB

Maximum compactness and ruggedness for use directly on the machine

Low mounting depth, ambient temperature up to 55 °C
Upright mounting as second standard mounting position (ambient temperature 50 °C)
Solid State Drive (SSD) (50 GB high endurance or 80 GB standard, optional), SATA hard disk, or up to two CFast cards with 16 GB

High degree of industrial functionality and flexibility for implementing embedded solutions

Flexible memory concepts (e.g. 2 Mass storage possible)
2 x LAN 10/100/1000 Mbit/s connections; teaming capability
Onboard PROFIBUS or PROFINET interface (optional)
4 x high-speed USB 3.0 ports; 2 serial interfaces (2nd interface is optional)
Flexible installation with mounting options (rail, wall, front upright mounting)
Simple expansion capability (up to 2 x PCIe slots)
On-off switch

High system availability in order to reduce the risk of potential failures and maintenance costs

Maintenance-free since no rotating parts (fans, hard disks) and operation without battery possible
512 KB NVRAM can be written by WinAC RTX
Front LED for efficient self-diagnostics; optimized for headless operation through special BIOS properties
SIMATIC software system-tested

High investment security in order to reduce engineering costs

Long-term availability: Service and support period of 8 to 10 years after market launch
Installation and interface compatibility with predecessor versions as of 2004

Технические данные

Order number	6AG4140-.....-...0	6AG4140-.....-...8
	SIMATIC IPC427D (MICROBOX PC)	SIMATIC IPC427D (MICROBOX PC) WITH TPM
Installation type/mounting
Mounting	DIN rail, wall mounting, portrait mounting	DIN rail, wall mounting, portrait mounting
Design	Box PC, built-in unit	Box PC, built-in unit
Supply voltage
Type of supply voltage	24 V DC	24 V DC
Processor
Processor type	Celeron 827E (1C/1T, 1.40 GHz, 1.5 MB Cache); Core i3-3217UE (2C/4T, 1.60 GHz, 3 MB Cache); Core i7-3517UE (2C/4T, 1.70 (2.80) GHz, 4 MB Cache, iAMT)	Celeron 827E (1C/1T, 1.40 GHz, 1.5 MB Cache); Core i3-3217UE (2C/4T, 1.60 GHz, 3 MB Cache); Core i7-3517UE (2C/4T, 1.70 (2.80) GHz, 4 MB Cache, iAMT)
Graphic
Graphics controller	Intel HD Graphics, Intel HD Graphics 4000	Intel HD Graphics, Intel HD Graphics 4000
Drives
Hard disk	2.5" SATA ≥ 320 GB	2.5" SATA ≥ 320 GB
SSD	Yes; ≥ 80 GB, optional ≥ 160 GB	Yes; ≥ 80 GB, optional ≥ 160 GB
Memory
Type of memory	DDR3 SO-DIMM	DDR3 SO-DIMM
Main memory	1 / 2 / 4 / 8 GB; ECC optional	1 / 2 / 4 / 8 GB; ECC optional
Data areas and their retentivity
retentive data area in total (incl. times, counters, flags), max.	512 kbyte; 128 KB can be stored in the buffer time; optional	512 kbyte; 128 KB can be stored in the buffer time; optional
Hardware configuration
Slots
● free slots	2x PCIe; optional: 1x PCIe (x4); 2x PCIe (x1, x4), with card retainer	2x PCI; optional: 1x PCI & 1x PCIe (x16); 2x PCIe (x4, x16); with card retainer
Interfaces
PROFIBUS/MPI	onboard, isolated, max. 12 Mbit/s, CP 5611-compatible	onboard, isolated, max. 12 Mbit/s, CP 5611-compatible
Number of PROFINET interfaces	1; 3 ports (incl. switch)	1; 3 ports (incl. switch)
USB port	4x USB 3.0	4x USB 3.0
Connection for keyboard/mouse	USB / USB	USB / USB
serial interface	COM1: 1x RS 232, COM2 (optional): 1x RS 232	COM1: 1x RS 232, COM2 (optional): 1x RS 232
Video interfaces
● Graphics interface	1x DisplayPort and 1x DVI-I; 1x VGA via adapter cable (optional)	1x DisplayPort and 1x DVI-I; 1x VGA via adapter cable (optional)
Industrial Ethernet
● Industrial Ethernet interface	Onboard, 2 x 10/100/1000 Mbit/s, RJ45, no plug-in card necessary	Onboard, 2 x 10/100/1000 Mbit/s, RJ45, no plug-in card necessary
— 100 Mbps	Yes	Yes
— 1000 Mbps	Yes	Yes
Integrated Functions
Monitoring functions
● Temperature	Yes	Yes
● Watchdog	Yes	Yes
● Status LEDs	Yes	Yes
● Monitoring function via network	Optional	Optional
EMC
Interference immunity against discharge of static electricity
● Interference immunity against discharge of static electricity	±6 kV contact discharge acc. to IEC 61000-4-2; ±8 kV air discharge acc. to IEC 61000-4-2	±6 kV contact discharge acc. to IEC 61000-4-2; ±8 kV air discharge acc. to IEC 61000-4-2
Interference immunity against high-frequency electromagnetic fields
● Interference immunity against high frequency radiation	10 V/m for 80 - 1000 MHz and 1.4 - 2 GHz, 80% AM acc. to IEC 61000-4-3; 3 V/m for 2 - 2.7 GHz, 80% AM acc. to IEC 61000-4-3; 10 V for 10 kHz - 80 MHz, 80% AM acc. to IEC 61000-4-6	10 V/m for 80 - 1000 MHz and 1.4 - 2 GHz, 80% AM acc. to IEC 61000-4-3; 3 V/m for 2 - 2.7 GHz, 80% AM acc. to IEC 61000-4-3; 10 V for 10 kHz - 80 MHz, 80% AM acc. to IEC 61000-4-6
Interference immunity to cable-borne interference
● Interference immunity on supply cables	±2 kV acc. to IEC 61000-4-4, burst; ±1 kV acc. to IEC 61000-4-5, surge symmetric; ±2 kV acc. to IEC 61000-4-5, surge asymmetric	±2 kV acc. to IEC 61000-4-4, burst; ±1 kV acc. to IEC 61000-4-5, surge symmetric; ±2 kV acc. to IEC 61000-4-5, surge asymmetric
● Interference immunity on signal cables >30m	±2 kV acc. to IEC 61000-4-5, surge, length > 30 m	±2 kV acc. to IEC 61000-4-5, surge, length > 30 m
● Interference immunity on signal cables < 30m	±1 kV acc. to IEC 61000-4-4; burst; length < 3 m; ±2 kV acc. to IEC 61000-4-4; burst; length > 3 m	±1 kV acc. to IEC 61000-4-4; burst; length < 3 m; ±2 kV acc. to IEC 61000-4-4; burst; length > 3 m
Interference immunity against voltage surge
● asymmetric interference	±2 kV acc. to IEC 61000-4-5, surge asymmetric	±2 kV acc. to IEC 61000-4-5, surge asymmetric
● symmetric interference	±1 kV acc. to IEC 61000-4-5, surge symmetric	±1 kV acc. to IEC 61000-4-5, surge symmetric
Interference immunity to magnetic fields
● Interference immunity to magnetic fields at 50 Hz	100 A/m; to IEC 61000-4-8	100 A/m; to IEC 61000-4-8
Emission of conducted and non-conducted interference
● Interference emission via line/AC current cables	EN 61000-6-3, EN 61000-6-4, CISPR 22 Class B, FCC Class A	EN 61000-6-3, EN 61000-6-4, CISPR 22 Class B, FCC Class A
Degree and class of protection
IP (at the front)	IP20	IP20
IP (rear)	IP20	IP20
Standards, approvals, certificates
CE mark	Yes	Yes
UL approval	Yes	Yes
● UL 508	Yes	Yes
cULus	Yes	Yes
RCM (formerly C-TICK)	Yes	Yes
KC approval	Yes	Yes
FCC	Yes	Yes
EMC	CE, EN 55022A, EN 61000-6-4, EN 61000-6-2	CE, EN 55022A, EN 61000-6-4, EN 61000-6-2
● EN 61000-6-2	Yes	Yes
Marine approval
● Germanischer Lloyd (GL)	Yes	Yes
● American Bureau of Shipping (ABS)	Yes	Yes
● Bureau Veritas (BV)	Yes	Yes
● Det Norske Veritas (DNV)	Yes	Yes
● Lloyds Register of Shipping (LRS)	Yes	Yes
● Nippon Kaiji Kyokai (Class NK)	Yes	Yes
Ambient conditions
Ambient temperature during operation
● Ambient temperature during operation	0 °C to +55 °C	0 °C to +55 °C
● min.	0 °C	0 °C
● max.	55 °C	55 °C
Relative humidity
● Relative humidity	Tested according to IEC 60068-2-78, IEC 60068-2-30: Operation: 5% to 80% at 25 °C (no condensation), Storage: 5% to 95% at 25 °C (no condensation)	Tested according to IEC 60068-2-78, IEC 60068-2-30: Operation: 5% to 80% at 25 °C (no condensation), Storage: 5% to 95% at 25 °C (no condensation)
Vibrations
● Vibration load in operation	Tested to DIN IEC 60068-2-6: 10 Hz to 58 Hz: 0.075 mm, 58 Hz to 200 Hz: 9.8 m/s² (1 g)	Tested to DIN IEC 60068-2-6: 10 Hz to 58 Hz: 0.075 mm, 58 Hz to 200 Hz: 9.8 m/s² (1 g)
Shock testing
● Shock load during operation	Tested to DIN IEC 60068-2-29: 50 m/s² (5 g), 30 ms, 100 shocks	Tested to DIN IEC 60068-2-29: 50 m/s² (5 g), 30 ms, 100 shocks
Operating systems
Operating system	Windows 7 Ultimate (Multi-Language) 32-bit / 64-bit, Windows Embedded Standard 7 E/P 32-bit / 64-bit	Windows 7 Ultimate (Multi-Language) 32-bit / 64-bit, Windows Embedded Standard 7 E/P 32-bit / 64-bit
pre-installed operating system	Yes	Yes
without operating system	Yes	Yes
pre-installed operating system
● Windows 7	Yes; Ultimate 32 bits or 64 bits	Yes; Ultimate 32 bits or 64 bits
Software
SIMATIC Software	Optionally with pre-installed software bundle SIMATIC WinCC RT Advanced / WinAC RTX	Optionally with pre-installed software bundle SIMATIC WinCC RT Advanced / WinAC RTX
Dimensions
Width	262 mm	262 mm
Height	139.7 mm	139.7 mm
Depth	50.5 mm	50.5 mm

Дальнейшая информация

Delivery

Production and delivery of the devices will typically be completed within 15 business days after receipt of order. The hardware and mass memory with the complete, pre-installed, ready-to-use software are supplied fully assembled.

Commissioning

Before the control or visualization application is complete, simply perform the following steps:

Optional: Installation and setup of additional software on the device
Optional: Installation and setup of other software on the device
Transfer of the engineering projects from STEP 7 or WinCC Advanced
Transfer of the supplied license keys for SIMATIC software
Backup of the installed software and protection of the flash-based mass memory by switching on the Enhance Write filter