SIPLUS HCS3200 heating control systems

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SIPLUS HCS3200 heating control system with fixing brackets

The SIPLUS HCS3200 heating control system was developed as a compact solution for controlling linear heat emitter arrays.

Thanks to the high IP65 degree of protection, it can be used independently of a control cabinet at a distributed location near the emitters.

There are two versions:

HCS3200 fan: For controlling 9 emitters and 1 output for switching an external fan on/off
HCS3200: With UL Recognized Component certification for controlling 9 emitters.

Область применения

Heating solutions that demand a distributed connection of the heating control system with a high degree of protection, e.g.
- PET blow molding machines
- Roasting/baking/melting/drying of foodstuffs
Applications with a small number of heater elements, e.g.
- Vulcanizing machines
- Spot repair emitters
- Drying of coatings on headlights
Applications that require medium outputs, e.g.
- Welding of tanks
- Drying paint, on gas tanks for example
- Drying the coatings on alloy wheel rims
- Forming speaker covers
- Drying the screen printing on screens

Дизайн

The main components of the HCS3200 heating control system are:

HCS3200 device built into metal enclosure with IP65 degree of protection
Four mounting brackets for attaching the device (included in scope of delivery)

Функции

Communications

are executed via PROFIBUS DP at 12 Mbit/s
For importing the parameter settings from the higher-level controller
For transferring the diagnostic information to the higher-level controller
Communications are performed via the ECOFAST X3/X4 connector and can be forwarded from device to device using daisy chaining.

Performance features

Calculation of output control variables of power output channels
Setpoints can be adjusted from 0 % to 100 % in increments of 1 %
Zero cross-switching solid state relay (SSR)
External fan output for connection of an 230 V AC fan of up to 500 W

Diagnostics

The following faults are detected:

Heating element fault
Breakdown of a solid state relay (SSR)
Incoming fuse has tripped
Outgoing fuse has tripped or solid state relay (SSR) has high resistance
Monitoring of the fan output

Air extraction

To achieve even heat distribution within the enclosure, an internal fan is used. The fan is controlled according to the internal temperature and is also monitored. If the fan is not functioning correctly, a fault is reported to the user.
The internal fan is available as an accessory and can be replaced if defective.

Supply to main circuit

The power supply is two-phase with a voltage of 400 V AC (± 10 %).
The network frequency is 50/60 Hz (± 5 %).

Supply to internal electronics

The internal electronics of the device must be supplied with 24 V DC ± 20 % (PELV = protective extra low voltage).
The maximum current consumed per device is 0.25 A.
Connection of the 24 V DC supply and PROFIBUS DP via the ECOFAST X3/X4 connector
The 24 V DC supply can be forwarded from device to device using daisy chaining.

Power outputs

Nine power outputs are available for each device
Max. 4 000 W switching capacity per output
Max. 25 200 W switching capacity per device

Fan output

An external 230 V AC fan with a maximum output of 500 W can be operated.

Temperature monitoring

The SIPLUS HCS3200 heating control system is fitted with a sensor for monitoring the internal temperature. When a temperature threshold that is permanently set in the hardware is overshot, all outputs (power outputs and the external fan) are automatically switched off to prevent damage to the device.

Fuses

Two gG 16 A fuses per power output for protecting the power outputs
One gG 4 A fuse to protect the fan output
All fuses are fitted in fuse holders and are easily accessible.

Интеграция

The SIPLUS HCS3200 heating control system is a distributed I/O device. It communicates via the PROFIBUS DP fieldbus with the SIMATIC S7 controller.

A complete system includes the following components:

SIPLUS HCS3200 heating controller
Higher-level control through SIMATIC S7 automation system with integrated interface for PROFIBUS DP or SIMOTION
PROFIBUS DP
Cabling
Heat emitter array
HMI panel (optional)

Application example with SIMATIC and SIPLUS HCS3200

Особенности

Rugged thanks to high IP65 protection

Технические данные

Order number	6BK1932-0BA00-0AA0	6BK1932-0AA00-0AA0
	SIPLUS HCS3200 Fan	SIPLUS HCS3200
General information
Product brand name	SIPLUS
Product designation	HCS3200 Fan	HCS3200
Type of control of heat emitters	Half-wave control
Installation type/mounting
Mounting type	screw fixing
Mounting position	vertical
Type of ventilation	Self-ventilation
Supply voltage
Type of supply voltage	AC
Rated value (AC)	400 V
Relative negative tolerance	10 %
Relative positive tolerance	10 %
Line frequency
● Rated value 1	50 Hz
● Rated value 2	60 Hz
● Relative symmetrical tolerance	5 %
Resistance thermometer (RTD)
● Design of electrical connection for supply voltage	Connector, 4-pole + PE	Connector, 2-pole + PE
— Connectable conductor cross-sections, finely stranded with wire end processing	3x (6 ... 25 mm²) and 1x PE (6 ... 16 mm²)	2x (6 ... 25 mm²) and 1x PE (6 ... 16 mm²)
— Connectable conductor cross-sections for AWG cables	3x (8 ... 4)	2x (8 ... 4)
Power supply for the electronics
Design of the power supply	external
Type of voltage	DC
Supply voltage for electronics	24 V
Relative symmetrical tolerance of the input voltage	20 %
Input current
Current consumption for the electronics, max.	0.25 A
Power electronics
Type of load	Ohmic load
Power capacity, max.	25.2 kW
Switching capacity current per phase, max.	63 A
Breaking capacity maximum short-circuit current (Icu) at 400 V	25 kA
Heating power
● Number of digital outputs	9
● Number of heat emitters per output, max.	1
● Output voltage for heating power	400 V
● Power carrying capacity per output, min.	200 W
● Power carrying capacity per output, max.	4 000 W
● Output current for heating power	10 A
● Design of short-circuit protection per output	Fuse 16 A	Fuse 15 A
Fan control
● Output voltage for fan	230 V
● Power carrying capacity per output, min.	60 W
● Power carrying capacity per output, max.	500 W
● Design of short-circuit protection	Fuse 4 A
Integration and conversion time/resolution per channel
● Design of electrical connection at output for heating and fan	Connector, 20-pole + PE
— Connectable conductor cross-sections, finely stranded with wire end processing	20x (1.5 ... 4 mm²), 1x PE (1.5 ... 16 mm²)	18x (1.5 ... 4 mm²), 1x PE (1.5 ... 16 mm²)
— Connectable conductor cross-sections for AWG cables, stranded	20x (18 ... 12)	18x (18 ... 12)
Interfaces
Interfaces/bus type	PROFIBUS DP
PROFIBUS DP
● Transmission rate, max.	12 Mbit/s
● Design of electrical connection of PROFIBUS interface	ECOFAST
Protocols
PROFIBUS DP	Yes
Interrupts/diagnostics/status information
Number of status displays	2
LED status display	LED green = status indicator, LED red = fault indicator
Diagnostics function	Voltage diagnostics
Diagnostic messages
● Wire-break	Yes
● Fuse blown	Yes
● Heat emitter defect	Yes
Integrated Functions
Monitoring functions
● Temperature monitoring	Yes
● Type of temperature monitoring	NTC thermistor
Measuring functions
● Voltage measurement	Yes
Potential separation
Design of electrical isolation	Optocoupler between main circuit and PELV
between the outputs	No
Isolation
Overvoltage category	III
EMC
EMC interference emission	in accordance with IEC 61000-6-4:2007 + A1:2011
Electrostatic discharge acc. to IEC 61000-4-2	4 kV contact discharge / 8 kV air discharge
Field-related interference acc. to IEC 61000-4-3	10 V/m (80 ... 1 000 MHz), 3 V/m (1.4 ... 2.0 GHz), 1 V/m (2.0 ... 2.7 GHz)
Conducted interference due to burst acc. to IEC 61000-4-4	2 kV power supply lines / 1 kV signal lines
Conducted interference due to surge acc. to IEC 61000-4-5	On supply lines: 1 kV symmetrical, 2 kV asymmetrical, (24 V DC supply only with external protective measure) for PROFIBUS cable : asymmetrical 1 kV
Conducted interference due to high-frequency radiation acc. to IEC 61000-4-6	10 V (0.15 ... 80 MHz)
Degree and class of protection
IP degree of protection	IP65
Standards, approvals, certificates
Certificate of suitability	CE	CE, UL
Degree of pollution	2
Device tag according to DIN EN 81346-2	Q
Ambient conditions
Ambient temperature during operation
● min.	0 °C
● max.	50 °C
Ambient temperature during storage/transportation
● Storage, min.	-40 °C
● Storage, max.	70 °C
● Transportation, min.	-40 °C
● Transportation, max.	70 °C
Air pressure acc. to IEC 60068-2-13
● Operation, min.	860 hPa
● Operation, max.	1 080 hPa
● Storage, min.	660 hPa
● Storage, max.	1 080 hPa
● Installation altitude above sea level, max.	2 000 m
Relative humidity
● at 25 °C, max.	95 %
● Operation at 50 ℃, max.	50 %
Vibrations
● Vibration resistance during operation acc. to IEC 60068-2-6	10 ... 58 Hz / 0.15 mm, 58 ... 150 Hz / 1 g
● Vibration resistance during storage acc. to IEC 60068-2-6	5 ... 9 Hz / 3.5 mm, 9 ... 500 Hz / 1 g
Shock testing
● Shock resistance acc. to IEC 60068-2-27	15 g / 11 ms / 3 shocks/axis
● Shock resistance acc. to IEC 60068-2-29	25 g / 6 ms / 1 000 shocks/axis
Dimensions
Width	300 mm
Height	380 mm
Depth	200 mm

Дальнейшая информация

For further product details, refer to the "SIPLUS HCS3200 Heater Control System" Operating Instructions, http://support.automation.siemens.com/WW/view/en/69048101.

For more information, visit http://www.siemens.com/siplus-hcs.